
From leevalley.com:
"As a 16-year-old high school student in the International Baccalaureate program, I am required to complete a 'personal project' on a non-academic topic that is of interest to me. I have always enjoyed woodworking and design, so I decided to build a functional wooden bicycle. There was to be no metal used in its construction, only wood and glue. I wanted a project that would be a challenge.
This project came to mind as I was reflecting on the many stories my opa, Case Vandersluis, told me about his adventures in Holland during World War II. Opa was roughly the age I am now when he had to build wooden wheels for his bicycle, as rubber was scarce during the war.
I wasn't sure my wooden bicycle would actually work. I quickly realized the first pieces of the puzzle I needed to figure out were the chain and the sprockets (gears), since the design of all the other components depended on these.I was mostly concerned that the wooden chain would break. I researched the strength of different types of wood and built jigs to test the stresses that each of the chain's components would undergo during use. First, I used my weight (150 lbs) to see if the wood could endure this amount of force. Then, my father would stand on the jig. I calculated that my dad's weight would be twice the force each chain component would need to withstand. I made the specs high to ensure the chain and sprockets would work even if the wood had imperfections. During testing, I made adjustments to the chain's components, and once I had it figured out, I realized that completing the project was within my grasp."..read the rest here:
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